1 TREADMILL SERVICE MANUAL T560/T561 Customer Support services SERVICE MANUAL HS Consumer Treadmills INTRODUCTION HOW TO USE SERVICE MANUAL AND CONTACT CUSTOMER SUPPORT services This SERVICE MANUAL is applicable to TREADMILL T560,T561. Note: Information represents typical configuration and may differ slightly from actual equipment. The SERVICE MANUAL provides recommendations of safe and efficient approaches to various situations. This MANUAL is separated into six sections. INTRODUCTION TABLE OF CONTENTS Section I TROUBLESHOOTING GUIDE Section II OPERATING CONSOLE Section III How SERVICE AND REPAIR GUIDE Section IV ELECTRONIC OVERVIEW WIRING BLOCK DIAGRAM WIRING DIAGRAM AND PART LIST Section V PARTS IDENTIFICATION Section VI MISCELLANEOUS INFORMATION Refer to TABLE OF CONTENTS for section topics.
2 When an operation problem occurs, refer to troubleshooting guide and diagnostic mode to isolate cause. When applicable, guides are listed by problem symptom followed with suggestions of probable cause(s). Once source of problem is identified, consult How guides for recommended repair procedures. How sub-sections are organized by replacement part or assembly name. For convenience, sub-section lists recommended Tools Required to complete specific function. Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment. A reproducible FAX order claim form is given in COMMUNICATING BY TELEFACSIMILE for convenient ordering of SERVICE parts.
3 To order, contact HS Customer Support services . Via FAX 24 hrs/day, 7days/week. Via telephone Monday to Friday from 8:30 AM to 5:30 PM (GMT+8) Via post At address cited. To speed HS response to your needs, please provide the following information. 1. Model number 2. Serial number 3. Symptom of problem 4. Part name and number to order (if known) Before installing parts, review How and follow step by step procedures recommended to install parts safely and efficiently. If you have questions or comments please telephone, FAX or write us. We are: HealthStream Taiwan Inc. CUSTOMER SUPPORT services 16-3, Zichiang 1st Road Jhongli, Taoyuan 32063 Taiwan HS Consumer TREADMILL TABLE OF CONTENTS SECTION I TROUBLESHOOTING GUIDE PAGE 2 5 SECTION II OPERATING CONSOLE T560 2 T561 7 SETUP AND DIAGNOSTIC 12 SECTION III HOW RUNNING BELT AND 2 ADJUST RUNNING BELT 4 ADJUST RUNNING BELT 5 MOTOR DRIVE 6 DRIVE 7 FRONT 8 REAR 9 DECK CUSHION.
4 10 INCLINE 12 MOTOR 15 MAIN FRAME MOVING . 16 SECTION IV ELECTRONIC OVERVIEW AND WIRING DIAGRAMS T560 2 T560 MOTOR CONTROLLER 3 T560 BLOCK 5 T560 WIRING DIAGRAM AND PART LIST (CE VERSION).. 6 T561 8 T561 MOTOR CONTROLLER 9 T561 BLOCK 11 T561 WIRING DIAGRAM AND PART LIST (CE VERSION).. 12 14 HS Consumer TREADMILL TABLE OF CONTENTS - Continued SECTION V PARTS IDENTIFICATION T560 LA/EXPLODED 2 T560/T561 LA/PART.
5 3 6 SECTION VI MISCELLANEOUS INFORMATION PREVENTIVE .. 2 UNPACKAGING 3 INSTALLATION .. 4 T560/INSTALLATION 5 LIFE 8 10 HS Consumer TREADMILL Section 1 1 Section I SECTION I TROUBLESHOOTING GUIDE HS Consumer TREADMILL TROUBLESHOOTING GUIDE Section 1 2(1)
6 MCB Error Code Error category When it happens. Follow up and send the information to HealthStream R&D center Safety key Check Safety key If it happens frequently. Check safety key cable and switch. - Open the plastic and check. Next check the signal cable between motor and console. Change the console. Er 01 Speed sensor Speed sensor is broken. Main power relay is broken(in the motor controller). Motor is broken or motor wire is badly connected. PWM circuit that is in console is broken. Main cable is damaged. Turn off and on the power. Push Start key to test the TREADMILL . Warning : Do not step on the TREADMILL , it is very dangerous.
7 1) Check if motor is running for short time. if NO. Check motor wire connection, motor brush connection, motor itself. Motor controller circuit or signal cable was broken. PWM circuit that is in console was broken. if YES Speed sensor wire connection , or speed sensor was broken. Speed sensor circuit that is in motor controller was broken. Signal cable or console was broken. HS Consumer TREADMILL TROUBLESHOOTING GUIDE Section 1 3 Error Code Error category When it happens.
8 Follow up and send the information to HealthStream R&D center Er 02 Over speed When TREADMILL runs faster than target speed. - Check Power circuit. When User kicks the TREADMILL belt faster intentionally. Frequency is very low. It usually happens during workout(14Km/h to 16Km/H). Turn off and on the power. Start the TREADMILL and check if there are Error 41 or others. Warning : Do not step on the TREADMILL , it is very dangerous. Er 06 Memory EEPROM of console error, eeprom problem or circuit problem. Frequency is very low. Turn off and on again. If it happens continually , you have to change the console. Er 08 Angle switch Angle switch broken.
9 When the TREADMILL is folded. When Err 08 on the console, even if TREADMILL is not folded. Check the cable connection first and then check the angle switch(motor control board). HS Consumer TREADMILL TROUBLESHOOTING GUIDE Section 1 4 Error Code Error category When it happens. Follow up and send the information to HealthStream R&D center Er 15 Under speed When TREADMILL runs slower than target speed. Motor is damaged. AC input is lower than normal value(lower than 210 VAC), with heavy user.
10 Deck and belt condition is not good.(Check silicone). Turn off and on the power. Push Start key to test the TREADMILL . Warning : Do not step on the TREADMILL , it is very dangerous. During testing, if motor makes electric howling noise. Check the motor condition and motor wires are tightly connected. Check the condition of deck and belt, if deck and belt are damaged you have to change the deck and belt , and lubricate it with silicone. Er 05 Er 51 Er 52 Er 53 Elevation Check incline sensor or motor. Err 51,Err 52,Err 53 happen during self test or calibration. Turn off and on the power. Calibrate the elevation motor again and check the console value.
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